Certificate in EV Lithium-ion Battery Repair and Maintenance

Electric cars are becoming increasingly popular, and with that comes the need for high-quality battery repair centers. By repairing batteries, they are able to extend the lifespan of batteries considerably.

Recycling is an important part of sustainability. However, we can see several issues with EV batteries that have traditionally posed problems for servicing, repairing and recycling.

Lithium battery repair is a challenging task in the market as the supply chains are not well-established and reputed original equipment manufacturers (OEMs) are not yet operational in this emerging segment. The customers of electric vehicles are reliant on EV OEMs who, in turn, are reliant on battery OEMs.

By 2050, the National Renewable Energy Laboratory expects the demand for graphite, lithium and cobalt, all critical minerals in EV batteries, to increase by 500%. It estimates that the lifetime of an EV battery is around 12 to 15 years in moderate climates. A pack can be repaired to operational conditions, remanufactured to original factory standards.

The average electric vehicle lithium-ion battery can retain up to 70% of its charging capacity after being removed. The business proposition for second-life batteries is therefore intuitive: Nissan is using old batteries to power small robots; French carmaker Groupe Renault, with partners, is launching stationary energy storage systems made with old EV batteries.

The second life market looks set to boom in the coming years as EV uptake grows. But it is still taking shape so it will be fascinating to see what roles OEMs, battery recycling firms and system integrators carve out for themselves in the space.

TRAINING METHODOLOGY:

Offline in house Classes:

AEVT offer in house class with hands-on practical, so that you can clear your doubts from AEVT experienced teacher and make battery module/pack at AEVT Lab.
AEVT lab is a very unique lab - battery assemble line (proto type) with different cell parameter testing.
Through this technical knowledge and proto type battery pack making, you can grow your confidence.

Live Interactive Classes::

AEVT Live Interactive Class, where students and teachers meet together at schedule class time with whiteboard, voice and live video, Lectures and Question answer occur at the same hour.

Our expert faculty members take session on each paper that is delivered through live sessions. These sessions are joined by students from India and Abroad. Trainers will discuss in each class session about Key concepts, whiteboard calculation, design, costing, documentation, case studies and real life examples. Students also get chance to clarify their doubts / academic clarifications. If by any chance you miss these live classes, don't worry, each class recorded sessions are uploaded in the AEVT E-Library/LMS.

Hands-on Practical

We know that only theoretical knowledge by online or virtual classes are not sufficient to get full expertise. An individual needs a practical exposure to flourish in a Job or business market.
So we offer practical session at AEVT Lab/Workshop after completion of live interactive online classroom session .In this approach a trainees can fulfill his/her knowledge in a very effective way and time.

We offer project-based blended learning experiences that promote academic and career success for Technical Education.

Teaching and Learning Material

AEVT have dedicated online library (AEVT E-Library) facility for students and stored all Learning Material (E-book, class recording, business releated documents) at AEVT E-Library.
AEVT E Library System provides access to more than 100 + e-books covering all fields of knowledge, e.g. EV Battery - BMS, Charging Station Design, Installation, Government rules and Business opportunity etc and also we have a huge collection of national and international journals, case studies, research papers.Student can access this E-library for self study.

Eligibility

For Entrepreneurs, Startups:
Minimum Educational Qualifications: 12th Pass
Minimum age 18 years, No Upper Age bar

Medium:

English

Dedicated Service Desk for Startups - EDP Desk

"Ringfenced resource to support your business".

GATE Trust dedicated service desk will provide you with access to a group of engineers, advisors to supporting you and your business needs.

Certificate will be Awarded by

Academy of EV Technology, A Unit of Global Advanced Training & Educational Trust, Regd. under NCT New Delhi, Govt. of India

Lithium-Ion Battery Repairing and 2nd Life ESS battery assembly

Course Syllabus:

This course will deliver from basics of Lithium-ion battery, Battery pack dismantle process and equipment, raw materials, repairing, new ESS battery making & Business Model.
Click to Explore

BFC

Battery Fundamental and Classification

A brief classification of li Ion cell technology and its electro-chemistry. Advantage and disadvantages of over different cell technologies.
  1. BATTERY ENERGY STORAGE SYSTEM (BESS)
  2. Relationship between Power and Energy
  3. Energy storage capacity
  4. Type of Battery / Cell
  5. Lithium-ion cells Cathode and Anode Materials
  6. Type of Lithium-ion Cell
  7. Main characteristics of lithium cell chemistry types
  8. Comparison of Lithium-ion Chemistries
  9. Safer battery materials
  10. Indian Li-ion Battery manufacturers

BCP

Battery cell Parameters

Know your Lithium-ion Cells, Cell Specifications & Performance Parameters. Classification of li-Ion cell technology and its electro-chemistry. Advantages and disadvantages of over different cell technologies
  1. Capacity, Capacity Retention
  2. Rated Voltage and Operating Voltage
  3. cell Datasheet
  4. Working voltage, Self –discharge voltage
  5. Continuous current and Peak Current
  6. Constant voltage / constant current(CVCC)
  7. C-rate, c-rate effects
  8. State of Charge (SOC)
  9. Li-ion Battery Voltage vs SoC
  10. State of Health (SOH)
  11. State of power (SOP)
  12. Internal resistance
  13. Depth of Discharge (DoD)
  14. Cycle life of Li-ion batteries
  15. Lithium Batteries Degradation
  16. Lithium Ion Battery Failure Modes
  17. Battery Thermal Runway
  18. Degrade of Battery Pack cycle

LiCC

Lithium-ion Cell Chemistry

An industry detail of Li-ion battery cells, covering the most popular sizes, formats, and chemistries. Given the diversity of Li-ion cells available, the focus is on cylindrical and prismatic cells in metal cases. A brief discussion on li-ion cell chemistry, Cell Anode, Cathode, Electrolytes, binder and Separators materials
  1. Cell Chemistry Trends
  2. Cell Anode and Cathode materials
  3. Cathode Metal Composition
  4. Active Material, Inactive Material, SEI formation
  5. Dendrite growth

LiCA

Lithium-ion Cell Architecture

A brief discussion on insights into architecture, design and manufacture of electrodes for lithium-ion cell, Cell Anode, Cathode, Electrolytes, binder and Separators materials.
  1. This chapter investigates the effects of electrode thickness, porosity, pore size and particle size at the electrode level.
  2. Architecture design and manufacturing processes for high-performing lithium-ion batteries
  3. Lithium ion battery Basic Structure
  4. Cell components
  5. Anode, Cathode, Electrolytes and Separators materials
  6. CID, PTC, Safety Vent, Gasket, Plastic Parts
  7. RAW MATERIALS TO SUBCOMPONENTS
  8. Common sizes of cylindrical Li-ions

BTM

Battery Thermal Management System

This chapter identified analyses and approaches that engineers should consider when they design a battery thermal management system. A brief discussion on Thermal Design of Battery Pack.
  1. Thermal runaway of Battery Pack
  2. Anode active material failure mechanism
  3. Cathode active material failure mechanism
  4. Electrolyte failure mechanism
  5. Separatore failure mechanism
  6. Current collector failure mechanism
  7. Required Functions of Thermal Design
  8. Low temperature effects
  9. High temperature effects
  10. Modes and Function of Battery Thermal Management Systems
  11. Air Cooling System
  12. Liquid Cooling System
  13. PCM material cooling system

BMS

Battery Management Systems

Learn the high-level basics of what role battery management systems (BMSs) play in power design and what components are necessary for their basic functions.
  1. What the BMS does for battery?
  2. Function of BMS - Safety, Performance, Longevity, Consistence, Temperature Monitoring and control
  3. Type of BMS
  4. Cell Balancing
  5. Real Time Operating System of BMS
  6. Example of BMS Wiring Diagram
  7. How we can select perfect BMS for your battery pack?

BPC

Battery Pack Considerations

Battery pack differ in size, geometry, and individual cell parameters as capacity and supplied power. A brief discussion on li-ion cell selection, BMS selection for different types of battery.
  1. Design Considerations of Battery Pack
  2. Cell Selection
  3. BMS Selection, Thermal Selection
  4. High Voltage Side Design
  5. Low Voltage Side Design

BPAL

Battery pack Dismantle Process

Disassembly is an essential step in this recycling process chain. Therefore, the planning of the dismantling sequence and strategy is of major importance. Disassembly of the entire battery pack is a significantly complex process.

Battery Pack Dismantle Process

  1. Working with end of life EV batteries
  2. collecting EV batteries
  3. Opening the casing
  4. Voltage measurements
  5. Temperature measurements
  6. Removing the cells and components

CPT

Cell and Pack Level Testing

Battery cell testing helps develop better electric vehicle batteries that pack more power density to give longer range performance. Batteries go through an acceptance inspection before they are put together into modules and packs.
  1. Cell, Module and Pack industry slandered Test
  2. Testing Equipments and Lab

BPS

Battery Pack Sizing (2nd Life Battery)

A battery pack consists of cells connected and made into modules, and modules connected into series and parallel connections to suffice the overall load requirements. A brief discussion of different sizes of battery pack used for electric vehicle & energy storage.
  1. How to make a Battery Pack? (2nd Life Battery)
  2. The basic calculations that are used in battery design
  3. Battery pack Technical Specification
  4. Battery pack designing
  5. Battery Module and Battery Pack Construction Methods
  6. Cylindrical and Prismatic Battery Pack

BPA

Battery Pack Repairing

A brief discussion of battery module/pack repairing equipment/accessories. Trainees can learn how to repair battery modules and Pack.

Battery Pack Accessories

  1. Material need to assemble battery Modules & pack
  2. Wires, connector selection, heat shrink, cell holder
  3. Different types of accessories related to battery pack construction

EV Battery Repair

EV Battery Repair process
  1. Battery Checks, Test and diagnosis
  2. Cell Replacement - Replace the damaged cells
  3. Full Battery Replacement
  4. Cooling System Maintenance
2nd Life Battery Assembly
  1. New Battery Module Assembly –
  2. Cell testing & sorting
  3. Module Formation
  4. Spot Welding
  5. Module BMS, Thermal management
  6. Module to Pack Formation, Master BMS integration
  7. Pack Housing, Testing, Quality Test
  8. Failure test

LBO

Lithium Business Oppertunies

A business guide and motivation session for startups, entrepreneurs on Lithium-ion Battery Pack Assembly business and Battery Swaping business.

Future trends in Energy Storage Battery and Customized Battery

  1. Energy Storage Battery Solar Street Light Battery, Outdoor Battery
  2. Industrial Energy Storage Battery
  3. Customized Battery -
    Customized solution on demand for Consumer electronics, Smart Home Appliance - Floor Cleaner, Vacuum Cleaner, Smart Door Lock, Smart Camera, Home Light, Smart Lamp, drown battery etc

Trends in Indian electric vehicle domain

  1. 2 wheeler and 3 wheeler battery market
  2. Wireless charging of EV
  3. Battery swap technology

Business Model/Case Study

  1. What is the size of the EV market in India?
  2. Govt. Policies and Regulations
  3. Business models,
  4. Choose best product/item as per your planing
  5. Battery swapping,

Lab Practical

Hands-on Practical at Institute Lab/Workshop

Repairing Lithium-ion Battery - Manual Experimental Disassembly
  • Risk factors and how to avoid them
  • Battery Checks – Find out root cause of failure
  • Discharge battery fully
  • Opening the casing
  • Temperature measurements
  • Modules/cells removed from the battery pack
  • Pre production Testing
  • Cell Capacity Testing
  • Cell Charging Discharging Test
  • Cell Replacement
  • Cells Spot welding
  • BMS Integration

Course Fee

Today's Discount Offer 20%

Indian candidates Fees

Offline Course
Fee INR
After 20% Discount
Registration Fee
Rs. 8250
Rs. 6600
Training Fee
Rs. 16749
Rs. 13399
Total Fee
Rs. 24999
Rs. 19999
All Fees Excluding 18% GST
Registration Fee pay to Head Office
Training Fee pay to our Branch after registration

For online class, Fees Pay to Head Office

Foreign Candidates Fees

Course Fee: $ 450 USD
After Discount, Course Fee: $ 360 USD
All Fees Excluding 18% GST
Submit Registeration for this course:
Submit Registration

Admission Process

  1. Submit Registration
  2. Admission cell will check form data and they will inform you to pay Course fees
  3. Deposit Course fees
  4. Admission cell will send your E-registration certificate and E-library access
  5. Training cell will send you class schedule
  6. Study options:
    • 2 Month (1 month in-house Technical and commercial class and onside practical, 1 month project work)
    • For working Professionals: 2 Months (1 month weekend in-house Technical and commercial class and onside practical, 1 month project work)
    • For online Live class: 2 Months (1 month online Technical and commercial class at night 8PM to 10PM (IST) and 1 month project work)
  7. Training cell inform you about practical session at the end of theory class session
  8. Exam cell will conduct online examination and send E-Certificate, E-marksheet
  9. EDP Desk will provide business guide/support for you

Become an EV Expert with Verified Skill Certification

Demo Certificate
Academy of EV Technology is a unit of Global Advanced Training and Educational Trust (GATE Trust), An International Institute

1. An Autonomous Institute registered under NCT, Govt. of India under Indian Trust Act.
2. Registered Under NGO-DARPAN, NITI Aayog Govt. of India
3. ISO 9001:2015 registered Educational Trust
4. Academic Partner of University of Petroleum & Energy Studies (2020)
5. Registered under 80G and 12A and CSR Act, Govt. of India
6. Awarded Full Accreditation by International Accreditation Organization (IOA) for global education standards.
7. Fully organised Practical and Research Lab at GATE Trust Howrah, West Bengal
8. GATE Research - Research unit of Global Advanced Training and Educational Trust. You can Write & Publish a Review/Research paper,

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Testimonial

Advance Certificate EV Technology & Business Management is an eye opener to look forward for EV business. We had a very good interactive sessions and Mr. Tripati was very accommodative and kind enough to make sure that the doubts are covered and cleared. Pls inform us on the regular updates on ev technologies and the government initiative for new business opportunities. This will help all the ev enthusiastic team to move forward with Gate trust. 

- BHUVANESHWAR B N,
Group technical Specialist at HCL technologies

As such the entire module is well prepared. In-depth information for the EV. Really a best institution to enhance the knowledge about EV. 

- Rohit Agarwal,
Zonal Head for Jharkhand State, Honda Motorcycle and Scooter India Pvt Ltd

Thank you for a great course. Great presentation style with lots of opportunities to ask questions and talk about current / latest examples which all made for a really enjoyable and informative course." "This has more than met my expectations." Thanks a lot. 

- Ganesh Maruti Kanap,
Dy. Manager at JCB India Ltd, Pune

The course, overall was a good experience. Mainly, the trainer was very encouraging and professional. Most important things about AEVT training is EV and EVSE in-depth analysis, like charging station installation and Li-ion battery assembly Practical sessions. The course content is close to industrial standards and though the practicals were few, they were very effective.  

- Loka Abhiram,


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